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Hot Mess No More: Embrace the Chill with Industrial Chillers for Sale!
If your business operates heavy-duty machinery or manages process fluids, then you’re familiar with the substantial heat produced during operations. This heat can cause equipment to overheat and disrupt operations. It can also create an uncomfortable and potentially unhealthy environment for employees on the production floor. To address these challenges, industries look to us for a reliable chiller for sale.
At SENHO, we work closely with our customers to design a correctly sized air-cooled water chillerto suit their requirements. Unlike regular refrigeration systems, our industrial chillers are specifically designed to lower the temperatures of process fluids, industrial spaces, and machinery by eliminating heat from the system and bringing it elsewhere. They regulate temperatures in various industrial processes, including food processing, metal plating, and injection molding.
Is it a good investment?
When it’s from SENHO, you know you’re getting a chiller for sale that’s worth the money. Our solutions are customized to your specific requirements, so we take the time to know your application and operational temperatures to ensure a reliable and efficient unit that can protect your equipment and prevent issues on your final products. We recommend working closely with our specialists when designing an air-cooled water chiller for your application to ensure a correctly sized unit with a long service life and better performance.
Why get a SENHO industrial chiller?
Every SENHO industrial chiller for sale is easy to install and maintain. Here’s why:
- Compact sizing: Unlike older chillers, our products are more compact and don’t require a larger installation space or a special facility to set up.
- High-quality parts: Our air-cooled water chiller performs powerfully and reliably, even under heavy-duty and demanding working conditions. We use an epoxy-coated aluminum condenser that is bigger than standard. Plus, our chillers have strong axial fans for effective heat removal.
- Modular design: A standard SENHO air-cooled chiller has a 1 KW to 928 KW cooling capacity, but its modular design allows for easy expansions for large-scale cooling processes.
Benefits to your operations
Each SENHO chiller for sale is configured to the needs of every customer. Our air-cooled chiller solutions can come with specific features for various working conditions and applications, such as:
- Heavy-duty air-cooled water chiller for up to 60 degrees Celsius or high ambient temperatures
- Reciprocating, screw, or scroll-type compressors to meet every requirement
- Stainless steel heat exchangers for handling deionized water during medical use, cooling, and food manufacturing or processing
- Acid- and corrosion-resistant heat exchangers for surface treatments and other similar processes
Our specialists offer professional custom cooling solutions to suit various applications and industries. Don’t hesitate to share your needs with us and allow us to design a one-of-a-kind process cooling solution for your business.
What do we offer?
As process cooling experts, we understand that there is no one-size-fits-all solution for every business. This is why we offer the following models for air-cooled chillers:
Air-cooled industrial chiller
A SENHO air-cooled industrial chiller for sale is a great choice if you’re looking for a low-noise and energy-efficient process cooling solution. We configure the condenser and aluminum fin according to your refrigeration system. These compact chillers feature a microprocessor controller for precise and comprehensive monitoring and temperature control with an audible alarm and text display.
In addition, we build every air-cooled water chiller with European version Schneider electric parts and Copeland or Danfoss hermetic scroll compressors for reliable and optimum performance every time.
Air-cooled central chiller
Our central chillers offer cooling capacities from 76 KW to 928 KW and dependable, trouble-free operations with a Hanbell or Bitzer semi-hermetic screw compressor and the Siemens S7-200 Smart Series PLC (programmable logic controller). Like our other solutions, we can configure this chiller for sale with special features, such as a built-in hydronic module, remote control panel, and heat recovery module.
Low-temperature chillers
We offer 1 KW to 900 KW CLA and PLA series air-cooled low-temperature chillers for applications that require a cooling temperature range from -40 to 5 degrees Celsius. In addition, we can configure them in brine or glycol versions.
Learn more about our air-cooled water chiller by contacting our specialists via Skype, WhatsApp, or WeChat. You can also request an estimate on this website and learn how a SENHO chiller for sale can improve your cooling process.
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Choosing the Right Screw Compressor Chiller for Your Application: A Comprehensive Guide
A screw compressor chiller stands out for its efficiency in process cooling, especially in small to medium-scale operations. This type of chiller—named after its screw-type compressor—offers several advantages over traditional cooling methods. These include compact installation, higher energy efficiency, reduced maintenance costs, and quieter operation. Its versatility also makes it suitable for applications in high-rise buildings, provided it’s correctly sized. This is why selecting the right screw compressor chiller (whether water-cooled or air-cooled) and working with a knowledgeable manufacturer is critical for optimizing your cooling system’s performance and longevity.
Understanding the different types of screw compressor chillers
Screw compressor chillers come in two main types: water-cooled and air-cooled. These units can vary in terms of capacity, typically ranging from 30 to 900 tons. Identifying the right chiller for your needs requires understanding your specific cooling requirements.
For large-scale, one-to-one cooling processes, an air-cooled screw compressor chiller with capacities ranging from 105KW to 928KW is an excellent choice. This type of chiller is powerful and reliable, ideal for factory-wide central cooling and ensuring precise temperature control in industrial environments. Its robust design is suitable for outdoor installation even in harsh weather conditions.
For more versatile applications, consider a water-cooled screw chiller offering cooling capacities from 121 KW to 2154 KW. These chillers are efficient and powerful enough for medium to large-scale cooling, commonly required in commercial spaces and manufacturing facilities. Their water-cooled mechanism allows for greater energy efficiency in environments where heat discharge is a concern.
Prioritizing quality components
The performance of a screw compressor chiller heavily depends on its components. For reliable operation, choose chillers equipped with parts from renowned brands like Hanbell and Bitzer. These brands are known for their durable and versatile screw-type compressors. Their advanced technology ensures smoother operation and longer lifespan of the chillers.
Additionally, consider chillers with Siemens PLCs and Schneider electric accessories, as these high-quality electrical parts ensure a longer and more stable service life. The integration of these components enhances the overall efficiency and reliability of the chiller.
User-friendly operation
Choose screw compressor chillers that are intuitive and easy to operate. Features like the Siemens S7-200 Smart Series Programmable Logic Controller can simplify system monitoring and control. It offers advanced diagnostics and streamlined operation, making it easier to manage the chiller’s performance.
Importance of high-quality heat-exchanging parts
Efficient heat exchange is crucial for the performance of screw chillers. Models equipped with anti-corrosion materials and innovative design in their heat exchangers can significantly enhance heat transfer efficiency and reduce energy consumption. Look for models with well-designed shell and tube condensers and evaporators, made from high-quality materials like threaded copper and carbon steel. These components should be sized appropriately for effective heat exchange and to minimize susceptibility to poor water quality.
Customizable configurations
A reputable manufacturer should be able to tailor a screw compressor chiller to your specific process cooling needs. This customization can include features like adjustable speed drives for energy-saving operations and specific control options for different cooling scenarios.
Expert guidance for the right choice
Choosing the right screw compressor chiller can be complex due to the variety of options and technical considerations. SENHO offers professional advice to help you select the ideal chiller for your needs. Their experts can provide customized recommendations and design solutions specifically for your application, ensuring that you get a chiller that meets your exact cooling requirements.
For more information or to get in touch with SENHO’s experts, visit SENHO-Chiller.com. You can also connect with them via Skype, WeChat, or WhatsApp for direct assistance.
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10 Top Process Chiller Manufacturers You Should Know in 2023
Process chillers play a crucial role in diverse industries like medical, food processing, printing, plastic molding, and manufacturing. They provide precise temperature control crucial for product quality and consistency. Selecting the right machine is essential, as there’s no universal solution. Partnering with an experienced process chiller manufacturer is key to obtaining a custom process cooling solution tailored to your industry and specific application needs.
Working with a leading process chiller manufacturer offers access to cost-effective, durable, efficient, and reliable cooling solutions. These solutions enhance productivity, save money, and reduce downtime. Furthermore, these manufacturers often incorporate eco-friendly refrigerants and energy-saving technologies in their designs.
Choosing a process chiller manufacturer
Working with a reliable process chiller manufacturer can significantly streamline your operational efficiency and enhance product quality. It also reduces the risk of costly downtime and maintenance issues. Consider the factors listed below when choosing a manufacturer:
1. Design and manufacturing expertise
Renowned manufacturers possess years of experience and expertise in designing and producing precisely-sized process chillers. They often integrate advanced technology like variable frequency drives and smart control systems to enhance efficiency and adaptability.
It’s also vital to assess their design practices. An optimal external structure ensures durability, while a well-thought-out internal design guarantees stable performance.
Experienced process chiller manufacturers typically have in-house teams with substantial experience in industrial refrigeration. They utilize this expertise to develop established production processes for each chiller, ensuring top-quality products.
These manufacturers also customize chillers based on application needs, offering features like dual-chilled water circuits for varying temperature requirements or corrosion-resistant components for specific industrial processes, such as plating and anodizing. Options for medical- or food-grade components are also available for pharmaceutical and food-processing industries.
2. Quality control
Top-tier manufacturers implement rigorous quality control protocols to ensure that their products meet high standards of quality and performance. They frequently update their quality assurance processes to align with the latest industry standards. This includes comprehensive inspection rules and extensive testing (such as nitrogen pressure holding tests and operational testing) to guarantee the reliability of each process chiller. Continuous improvement in quality control measures is a hallmark of these manufacturers.
3. Safe operation
Safety is paramount for leading manufacturers. After all, a process chiller malfunction can lead to significant operational disruptions and safety hazards.
Choose a process chiller manufacturer that equips their process chillers with advanced protection systems. These include safeguards against overheating, motor overload protection for essential components, high and low-pressure monitoring, low-water flow detection, and water overheat protection.4. Warranties
The best process chiller manufacturers offer substantial warranties, showing their confidence in the quality of their products. This typically includes a 12-month warranty on units and additional warranties on optional parts. Some companies even extend warranties for added peace of mind.
5. Variety
Recognizing that each industrial process has unique temperature control requirements, reputable manufacturers offer a wide array of process chillers. These range from solutions for specific applications like plating and anodizing, vacuum coating, and laser processing to food and beverage processing. They also provide both water-cooled and air-cooled portable process chillers.
Meet a leading manufacturer.
SENHO is a prominent name among process chiller manufacturers, renowned for its commitment to innovation and advancement in industrial cooling. With decades of experience, SENHO offers a broad spectrum of solutions for commercial and industrial applications, including versatile and compact process chillers customizable to any client’s requirements.
For more information on SENHO’s state-of-the-art process chillers, request a quote at SENHO-Chiller.com. You can also connect with their experts via WeChat or WhatsApp at 13554886910 or on Skype (benjamin871226).
Soucre: https://www.senho-chiller.com/news/10-top-process-chiller-manufacturers-you-should-know-in-2024.html
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Harnessing the Power of Air: Exploring the Working Principle of Air-Cooled Chillers
Process cooling varies across industries, depending on specific equipment and applications. One type of process cooling equipment is the air-cooled chiller. This refrigeration system cools fluids and operates in conjunction with a facility’s air handler system. Unlike systems that use cooling towers, air-cooled chillers rely on fans to expel heat from the building, enhancing their versatility for various operational scales, from small setups to large venues like outdoor malls and theme parks.
An air-cooled chiller consists of four key components—a condenser, compressor, evaporator, and expansion valve. Despite housing these complex components, air-cooled chillers are designed to be compact, which makes them easy to install and maintain. Their portability is a significant advantage, allowing for quick setup in emergency situations or at large events. The simplicity of their structure also makes air-cooled chillers easier to operate compared to their water-cooled counterparts.
Versatile, worry-free cooling
Some industries require a scalable cooling solution that grows with their business. One of the benefits of air-cooled chillers is they can be stacked to boost their cooling capacity. This is why they are also referred to as modular chillers. With a scroll compressor, the maximum cooling capacity can be greater.
An air-cooled chiller is generally equipped with at least two compressors. This design ensures that if one compressor encounters an issue, the other can continue to operate, maintaining cooling functions albeit at a reduced total capacity.
A well-made and properly sized chiller is designed to minimize operational failures, providing smooth and reliable operations. These chillers feature large aluminum condensers coated with epoxy for durability and are equipped with dependable axial fans. These components work together to effectively remove heat and maintain performance, even under challenging working conditions.Low water loss
Since an air chiller uses air, it makes a suitable alternative to water-cooled chillers in places with poor water quality or a scarce water source. Moreover, it’s a low-maintenance solution for various working conditions and applications, such as:
- High-ambient temperature (up to 60 degrees Celsius)
- Medical, food processing, or pharmaceutical use cooling
- Surface treatment
In addition, manufacturers can customize an air-cooled chiller for specific requirements. For example, they can equip stainless steel heat exchangers for medical or food process cooling or increase the corrosion resistance of heat exchangers against acids for surface treatments.
High-quality parts
The efficiency and durability of air chillers are significantly influenced by the quality of their components. Top manufacturers of air-cooled chillers select parts from well-known brands such as Copeland and Danfoss. A premium industrial air chiller, ranging from 1 Kw to 184.8 KW, typically includes a hermetic scroll compressor from these brands. This compressor comes with an integrated hydronic module that incorporates both the chilled water pump and tank.
For central cooling applications, manufacturers opt for Hanbell or Bitzer semi-hermetic screw compressors, along with a Siemens Smart Series programmable logic controller. Additionally, low-temperature air-cooled chillers often incorporate Schneider electric parts of the European version, known for their extended service life and stable performance. These high-quality electrical components are also more resistant to circuit aging.
Dependable performance
High-quality air-cooled chiller equipped with smart microprocessor controllers add significant convenience, particularly in demanding environments. These systems feature an audible alarm to alert operators of any operational failures. Furthermore, operators can easily monitor the status and precisely control the temperature through a user-friendly text display.
Manufacturers can also tailor these chillers for specific needs. For example, they might add an expansion tank to maintain stable water circuit pressure, utilize R134a refrigerant suitable for ambient temperatures up to 60 degrees Celsius, and implement a color touchscreen combined with a PLC control system compatible with PROFINET connections. These customizations ensure the chiller meets the specific requirements of various applications.
Looking for air-cooled chillers?
Let SENHO customize an appropriate-sized air chiller for your business. The company offers a comprehensive selection of air-cooled chillers for various applications and industries. All SENHO chillers are designed and manufactured in-house and covered by the best warranties for worry-free use.
Source: https://www.senho-chiller.com/news/harnessing-the-power-of-air:-exploring-the-working-principle-of-a
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Leading the Way: Trusted Process Chillers Manufacturers
Industrial processes usually produce heat energy. This excess heat can negatively affect both the machinery and the final products. As seasoned manufacturers of process chillers, we recognize the critical need for reliable equipment that can control temperatures effectively without increasing energy costs. This understanding drives our commitment to providing cooling solutions that balance efficient temperature regulation with energy efficiency, ensuring smooth and safe manufacturing processes.
At SENHO, we design and manufacture high-quality process chillers to meet that requirement. Plus, we carefully configure every process chiller for sale to meet every customer’s unique needs to ensure an efficient and reliable product to boost their productivity and maximize their ROI.
We are proud to be recognized as a top manufacturer of process cooling equipment and water chillers in China. Since 2008, our team of experienced and earnest professionals has continued to innovate industrial cooling solutions to meet changing requirements and provide optimum solutions for every business. Today, our process chillers are known for their compact sizing and flexibility, as we configure them in different ways for specific cooling tasks. We are confident in their stable and reliable performance in small and medium-scale process cooling.
Why use a process chiller?
Process chillers are thermal devices that help dissipate the heat generated by certain manufacturing processes. Their system runs chilled water through a closed loop to reduce process temperatures. Circulating the heated water through the chiller unit goes through a continuous refrigeration and absorption cycle while eliminating process heat. Then, the liquid is compressed from its vaporized state to enforce the cooling effect. This cooling process makes these chillers effective at removing heat from various processes, such as lasers, vacuum coating, anodizing and plating, and food and beverage processing.
Designed for your needs
Our years of experience as process chillers manufacturers have made us more adaptable to the needs of our customers. As such, we offer different configurations for our process chillers to meet every application. Here are a few examples of how we customize the function, features, and performance of our process chillers:
- Stainless steel parts for high-precision equipment that requires purified or deionized water
- Medical- or food-grade components for the pharmaceutical industry and food and beverage processing companies
- High-volume and high-pressure chilled water pumps to keep up with blowing machines, injection molding machinery, and other high-speed plastic processing equipment
- Corrosion-resistant parts for acidic fluids used in plating, anodizing, and other surface treatments
- Dual-chilled water circuits for applications that require vast differences in outlet and inlet temperatures
What we offer
The cooling capacity of a standard SENHO process chiller for sale ranges from 1 KW to 203.8 KW. This applies to both water-cooled and air-cooled process chillers. Our experienced engineering team can also customize solutions to suit special requirements. We recommend consulting them to ensure you have a correctly sized process chiller that will last long and guarantee optimum performance. Don’t hesitate to tell us your process requirements.
Our options
As process chillers manufacturers, we are proud to offer the following solutions to meet specific needs:
- Vacuum coating chiller – Available in 1 to 60-ton air-cooled and water-cooled versions and designed for the vacuum coating industry.
- Laser chillers – This industrial chiller comes with stainless water circuit parts for deionized or purified water.
- Plating and anodizing chillers – We use a corrosion-resistant water loop for our 1 to 6-ton industrial air-cooled and water-cooled chillers for plating and anodizing processes.
- Portable chillers – These chillers have bottom casters for mobility and are available in 1 to 20 tons, with 1 to 25 HP or 2 to 70 KW.
- Food and beverage processing chillers – These water-cooled and air-cooled chillers are specifically for food and beverage processing, so we make them with corrosion-resistant water loops.
Tell us your process cooling requirements now so we can help you choose the best process chiller for sale. All SENHO products are proudly made in China with stringent quality control measures and are covered by reliable warranties for your peace of mind.
Source: https://www.senho-chiller.com/news/leading-the-way:-trusted-process-chillers-manufacturers.html
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Process Chiller Manufacturers: Innovating Industrial Cooling Solutions
When maintaining optimal temperatures in industrial settings, a process chiller is often the unsung hero. These specialized machines extract heat from industrial processes by cooling a liquid that circulates around an area in need of cooling. Unlike standard HVAC chillers, process chillers must meet specific requirements tailored to a business’s unique needs. That’s why consulting with experienced process chiller manufacturers is crucial when investing in new cooling equipment. These manufacturers deliver custom solutions designed to fulfill your specific process cooling demands.
Process chiller manufacturers offer different configurations tailored to fit the cooling needs of different industries:
- High-precision machinery often requires purified or deionized water. In such cases, process chiller manufacturers offer stainless steel water components that meet these unique needs.
- The pharmaceutical, food, and beverage industries require cooling solutions that meet stringent health and safety standards. Here, manufacturers provide options for medical-grade or food-grade water components.
- Certain industrial applications, like plating and anodizing, use corrosive fluids. For these, corrosion-resistant water parts are essential and are often a specialty of expert processchiller manufacturers.
- High-speed machinery like blowing machines and injection molding machines in the plastic manufacturing sector often require high-pressure and large-volume chilled water pumps. Manufacturers offer these as part of their custom solutions.
- For industries requiring a significant temperature difference between the outlet and inlet, dual-chilled water circuits are available.
Determining your cooling capacity needs
Understanding the cooling capacity you need is crucial for long-term operational efficiency. Process chiller manufacturers work closely with clients to determine the appropriate size for their chillers. These sizes typically range from a cooling capacity of 1KW to 203.8KW, with options for both water-cooled and air-cooled equipment.
Industry-specific process chillers
Process chillers manufacturers offer custom-designed chillers for unique industrial needs, such as:
- Vacuum coating chillers – These range from 1 to 60 tons and feature user-friendly PID controllers for precise temperature control. Their easy-to-maintain design includes a removable top on the built-in insulated reservoir.
- Laser chillers – Specially designed to meet the high-pressure water supply and purity demands of the laser industry, these chillers feature stainless steel components for longevity and reliability.
- Plating and anodizing chillers – Available in capacities from 1 to 60 tons, these industrial chillers feature a corrosion-resistant water loop and options for both water-cooled and air-cooled versions.
- Portable chillers – Process chillers manufacturers offer these in a range of 1 to 20 tons. Designed for flexibility and convenience, portable chillers feature robust castors and a compact footprint, making them easy to move and fit within limited spaces.
- Food and beverage processing chillers – These chillers maintain temperatures as low as -35 degrees Celsius. Manufacturers equip them with food-grade water components and offer customization like 316L stainless steel food-grade fluid circuits.
To ensure the highest performance and reliability, process chiller manufacturers use cutting-edge technology and components. This includes the use of reliable Copeland reciprocating compressors or Danfoss hermetic scroll compressors. Additionally, manufacturers integrate advanced microprocessor controllers for precise temperature control.
Why choose SENHO as your process chiller manufacturer
If you’re seeking tailored industrial cooling solutions, SENHO is among the top process chiller manufacturers to consider. SENHO offers both standard units and customized solutions to meet your unique industry needs. Explore their extensive range of products at Senho-Chiller.com, where you can also request a custom estimate for your cooling equipment.
Working with experienced process chiller manufacturers like SENHO not only provides you with high-quality cooling solutions but also ensures that these are tailored to your specific industrial requirements. With their expertise, you can be confident that your operations will remain optimally cooled, efficient, and productive.
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Optimal Cooling Solutions: Industrial Water Chiller Innovations
Numerous industrial operations rely on chillers to provide precise cooling for machinery, products, and other components across various sectors. These chillers work by removing heat from process water and transferring it to the air via a heat exchanger. To achieve optimal cooling, the industrial water chiller needs to be customized to meet specific requirements and should incorporate the latest technological advancements for efficient and reliable performance. These features can offer businesses significant time and cost savings in the long run. Without a suitable chiller, equipment is at a greater risk of overheating, which can negatively impact product quality and create issues on the production floor, as well as for workers and machinery.
Applications of advanced industrial water chillers
Industrial water chillers are customizable to meet the unique needs of various industrial applications, including metal forming, welding machinery, laser processing, pharmaceuticals, chemical processing, and food and beverage manufacturing. The latest design innovations resulted in more compact and highly flexible water chillers with built-in hydronic modules for more convenience. Plus, Copeland and Danfoss hermetic scroll compressors ensure stable and optimum performance and a longer service life.
Designed for reliable performance anywhere
Water-cooled industrial chillers come in a wide range of sizes from 1 to 60 tons. Regardless of the model, the industrial water chiller will be easier to install because of the built-in chilled water tank and pump. Additionally, these chillers have a smaller, more compact footprint to allow installation in narrow spaces.
Optimized cooling for small- and medium-scale process cooling
Partnering with an experienced and established manufacturer makes it easier for businesses to get custom industrial water chillers configured to their specific requirements. Below are some of the latest configurations that can be integrated into water chillers:
- Stainless steel water parts for handling purified or deionized water in high-precision machinery and equipment
- Corrosion-resistant water parts that can withstand acid fluid during metal plating, anodizing, and other surface treatments
- A chilled water pump with a higher volume and a wider pressure range for high-speed plastic machinery, such as blowing and injection molding machines
- Dual chilled water circuits for applications requiring a larger inlet and outlet temperature difference
- Medical- or food-grade water parts for the pharmaceutical industry or food and beverage processing
Optimum performance with top-grade configurations and components
Reputable industrial chiller manufacturers work closely with leading brands like Schneider Electric, Copeland, and Danfoss to equip their products with reliable, long-life components. Among these are critical parts like the compressors, thermal relay, AC contactor, and breaker. In addition, the carefully designed refrigeration system helps reduce the failure rate to minimize maintenance costs and untimely replacements. Only regular maintenance and routine checks are necessary to ensure optimum performance. Here is a quick run-down of the advanced components and features of a high-end industrial water chiller:
- Smart microprocessor controller
This feature includes a text display and an audible alarm to alert users about running failure. To ensure precise temperature control and comprehensive monitoring, the microprocessor controller also supports communication protocols like RS-485 and MODBUS.
- Schneider electric parts from Europe
European versions of electric parts like the thermal relay, breaker, and AC contactor guarantee more reliable performance and a longer service life. Plus, these parts ensure stable operation.- Built-in hydronic module
Some industrial water chillers have an integrated buffer tank and large-flow circulation pump to simplify setup and installation. The outlet and inlet water bypass valves simplify water pressure adjustments as necessary. Moreover, users can easily check water quality at a glance through the water tank sight glass.- Generously sized heat-exchanging parts
Specially designed tube and shell condensers reduce the chances of blocking caused by poor water quality. Additionally, a high-end immersion coil evaporator simplifies cleaning and improves stability.Get optimal cooling solutions with innovative industrial water chillers now!
SENHO is a top manufacturer and supplier of high-quality industrial cooling equipment. With their team of design experts, you can get an efficient and dependable industrial water chiller that’s customized for your small- or medium-scale process cooling requirements and application. Inquire today by connecting with the SENHO team via WeChat, Skype, or WhatsApp. You’ll find more information at Senho-Chiller.com.
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Efficient Cooling with Air Cooled Water Chiller Solutions
When it comes to industrial cooling solutions, businesses often have to choose between water-cooled and air-cooled water chillers. For those with limited access to water, an air-cooled chiller emerges as an efficient and cost-effective alternative for various process cooling applications. These chillers are not only high-quality but also easy to maintain, thanks to their compact size and built-in hydronic module.
Wondering what makes air-cooled chillers a good choice? This guide outlines the key features to look for when evaluating this cooling solution for your specific needs.
Why air-cooled chillers?
One of the reasons to choose air-cooled chillers is the absence of cooling towers. As such, they are easier to install and set up, with only reliable pipe connections and power sources required to get started. Moreover, their working ambient temperature can be configured to -25 to 60 degrees Celsius, with coolant temperatures from -30 to 30 degrees Celsius and precise control. This way, the chillers can be used across different applications in various industries.
Innovations in process cooling
High-quality air-cooled chillers are designed based on the latest technological advancements and innovations in the process cooling industry. Reputable manufacturers rely on the knowledge, skills, and capabilities of their design team to ensure a solid external structure for a stronger foundation. Plus, all components go through repeated trials and strict calculations before integrating them into the air-cooled water chiller.
Built-in protection
Newer air-cooled chillers are more efficient and safer to use, especially when they come with overheating protection for the discharge temperature, high-low pressure, motor overload, and compressor motor. In addition, the carefully researched and designed refrigeration system helps reduce failure rates and the need for maintenance. This way, the chiller can provide a longer service life and increased customer satisfaction.
Achieving efficient process cooling
Not all air-cooled chillers are efficient for all applications. However, some have features that make them more reliable than others. Here are considerations when comparing products:
- Advanced scroll compressors
Choose air-cooled chillers with high-end hermetic scroll compressors from brands like Copeland and Danfoss. These reputable compressor manufacturers are known for their highly efficient, long-lasting parts.- Smart microprocessor controller
Advanced microprocessors provide precise temperature control and comprehensive monitoring, with an audible alarm and a text display for relaying alerts and critical information. Moreover, they support popular communication protocols like MODBUS and RS-485.- European Schneider Electric parts
The breaker, AC contactor, and thermal relay are critical components in air-cooled chillers. So, they must be of high standard for a stable performance and a longer service life.
- Built-in hydronic module
Integrating the large-flow circulation pump and buffer tank simplifies installation and operation. However, make sure the outlet and inlet water bypass valves allow the water pressure to be adjusted as needed. In addition, consider an air-cooled water chiller with a sight glass for the water tank so it’s easy to check the water quality.- High-quality heat-exchanging parts
Look for a generously sized aluminum fin condenser coated with epoxy resin to minimize the risk of ambient corrosion. Moreover, ensure the immersion coil evaporator is a standard feature to stabilize performance and simplify cleaning.
Configured to specific needs
Air-cooled chillers can be configured with the following components to optimize their performance in specific applications:
- Expansion tank for stabilizing water circuit pressure
- Closed-circuit version to suit an external chilled water reservoir
- Medical- or food-grade stainless steel water circuit
- Remote control panel
- Dual water circuits
- R134a refrigerant to suit up to 60 degrees Celsius of ambient temperatures
- PLC control system with a color touchscreen and support for PROFINET and HMI
- Heat recovery module
Get the best industrial air-cooled water chillers now!
SENHO is a trusted industrial air-cooled water chiller manufacturer and supplier with a wide range of solutions for your process cooling requirements. The company also has an in-house team of professional chiller designers to provide a tailored chiller for your business. Visit Senho-Chiller.com to connect with their team and get a quote.
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Powerful Performance: Why Water-Cooled Screw Chillers Are Industry Favorites
Screw chillers are a common choice in various industries that need a dependable solution for process cooling. These types of chillers, known as vapor compressor chillers, use a screw compressor to circulate the coolant within the system. While there are air-cooled screw chillers, the water-cooled version is more prevalent in many industries, especially those in need of small- to medium-scale cooling solutions.
A water-cooled screw chiller offers advantages such as consistent and quiet operation, low maintenance expenses, space-efficient installation, and enhanced energy efficiency. It’s also suitable for use in high-rise buildings.
However, reaping these benefits is contingent on the chiller’s design and manufacturing quality. This is why it’s crucial to work with a well-known and skilled manufacturer of industrial cooling solutions so you can secure top-quality water-cooled screw chillers that deliver on the promised features. Leading manufacturers stand behind their water-cooled screw chillers, ensuring they provide these benefits and more:
Rational design and first-class configuration
With a solid internal and external structure, a high-quality water-cooled screw chiller is guaranteed to run on a strong foundation to ensure stable performance all the time. Manufacturers choose parts only from top brands, like Siemens for the programmable logic controller and Hanbell or Bitzer for the semi-hermetic screw-type compressor. Moreover, they take the time to test and verify every component before including it in the chiller. They apply an established production process to ensure reliable pipe connections, welded parts, and other critical aspects of the chiller.
Satisfaction guaranteed!
High-quality water-cooled screw chillers undergo strict quality control to ensure a high-performance and reliable process cooling solution for every application. Additionally, many configuration options are available with specialty parts like an integrated hydronic module, stainless steel water circuits, a heat recovery module, and a remote control panel to meet specific requirements.
Discover the benefits of water-cooled screw chillers.
Contact our specialists here at SENHO Machinery, and we’ll supply the best water-cooled screw chiller for your business. As process cooling experts, we use only high-quality screw compressors from Bitzer and Hanbell to ensure a reliable and high-performance solution that can boost your productivity and operations.
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Glycol Chillers: Meeting the Cooling Demands of Modern Industrial Processes
Certain industrial processes, such as cold storage, food and beverage manufacturing, ice rink projects, pharmaceutical formulation, and chemical processing, require water with temperatures lower than 5 degrees Celsius. If your business falls into this category, a glycol chilleris the most efficient equipment to meet your cooling needs. Glycol chillers are particularly effective in achieving extremely low temperatures and can even generate temperatures below the freezing point of water. This is possible due to the antifreeze properties of glycol, which allows the coolant to remain in a fluid state, enabling low cooling points.
Glycol chillers are categorized based on their cooling capabilities, with two common types: propylene glycol-based and ethylene glycol-based chillers. Most chillers utilize a mixture of propylene or ethylene glycol with water, typically maintaining a ratio of 60% glycol to 40% water.
Stable performance
Glycol chillers have come a long way and are now more efficient and reliable for modern industrial processes. These improvements are attributed to their strictly controlled production process and the rational design by reputable manufacturers. Plus, you can get them as an air-cooled or water-cooled glycol chiller from 1 KW to 3000KW, and in temperatures from -40 to 5 degrees Celsius.
Applications
Glycol chillers are among the widely used equipment in different applications. Here are a few examples:
- Wineries: Low temperatures are essential for fermentation, cooling rooms, and stabilizing cold temperatures.
- Breweries: A glycol chiller can help cool the wort, crash-cool vessels, and control fermentation. Plus, it’s useful for product storage and prepackaging.
- Ice rinks: Liquid glycol can be chilled below the water’s freezing point while being pumped through the mats beneath the surface of the ice rink. When water is sprayed on the mats, it will freeze.
Are you looking for a glycol chiller? Ensure proper sizing for longer service life and enhanced performance. If you’re unsure what you need, you can always consult the specialists at SENHO Machinery.
Discover the best glycol chillers for your industry
Here at SENHO, you’ll find the best selection of water-cooled and air-cooled glycol chillers to suit your industrial process. Our in-house engineering team can even design a custom solution for you. Contact us now to share your requirements, and we will get back to you with more information and a quote.
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